This manual does not attempt to describe all of the possible combinations. Transmission the allison 4 th generation controls feature closedloop clutch control to provide superior shift quality over a wide range of operating conditions. Gearbox breather the breather is located at the top left of the transmission main housing. The tcmecu is programmed to provide the most suitable operating characteristics for a speci. This is the complete official full service repair manual for the allison transmission 5000 6000 8000 9000 series troubleshooting. Allison transmission 30004000 series fault code list download pdf manual see also. In fourth pulling a hill no problem, then downshift to third still pulls fine with no increase in temp. The following ecu responses to a fault provide for safe transmission operation. Allison transmission 5000, 6000, 8000, 9000 seriesoffhighway transmissions commercial electronic controls 2 cec2 ts3353en troubleshooting manual pdf. Om55en mt4108en operators manual allison cycling transmissions crt 3000, crt 5000, crt 7000.
Whether you need allison at wiring diagram information, allison at transmission rebuilders tips, allison at technical information, allison at diagnostics, allison at troubleshooting help, or just answers to your allison at transmission rebuilders question, the. Page 32 allison transmission a 629 540 43 00 onboard diagnostics, 15. Hi we have a 2000 country coach magna with a 4060 r trans with 97005 miles. After refill, check the oil level using the above procedure. Transmission the allison 4 th generation controls feature closedloop clutch control to provide superior. Wiring harness has no opens, shorts between wires, or shorts to ground. The allison, 2000 series transmission troubleshooting manual contains troubleshooting steps and diagnostic procedures for the 1k2k series transmission pre4th gen. Allison transmission troubleshooting shop repair manual. Using the allison world transmission shift selector. Please any one, help for us my allison rds 4500 with cummins isx 475 on kenworth c500, after to off engine and to start again, switch contact on engine does not to start. Allison transmission troubleshooting mechanics hub. Allison and 2000 product families troubleshooting manual. Identify problems that can be corrected in chassis requiring seeking outside assistance to include. It serves as a communication link between the transmission and the operator.
All major topics are covered stepbystep instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot. Troubleshooting manuals except cec i imbedded in the help menu. Allison transmission f6 training course spartan emergency. Allison transmission this wellknown truck diagnostic software has so many features, its hard to list them all. Allison transmission a 629 540 43 00 onboard diagnostics, 15. Begin troubleshooting by reading paragraph 35, checking the transmission. Allison transmission 30004000 series fault code list truck manual. Pto engages but does not produce specified output speed. Allison transmission problem type a motorhomes fmca rv. Allison transmissions troubleshooting free download as pdf file. Whether you need allison at wiring diagram information, allison at transmission rebuilders tips, allison at technical information, allison at diagnostics, allison at troubleshooting help, or just answers to your allison at transmission rebuilders question, the transmission rebuilders network is the place to go. Allison and 2000 series transmission troubleshooting manual. Wtec iii controls or allison 4th generation controls a torque converter with lockup and torsion damper.
Call our sales and service departments 14072951221 or email. In most cases your if your order is in by 10am we can fill and ship your order the same day. Using the allison world transmission shift selector the touch pad commonly found in motorhomes equipped with this transmission is more than just a gear selector. Learn how you can ensure the performance and durability of your allison transmission. Instant digital download only no printed copy or cdrom. This manual provides troubleshooting information for allison transmission and 2000 product families transmissions. Allison, 2000 series transmission troubleshooting manual. Allison and 2000 series transmission troubleshooting. Instant digital download only no printed copy or cdrom media. Sep 22, 20 concerning allison transmission products. Service manual gearbox allison at545 gearbox installation. If codes continue to recur, bring the vehicle to an authorized allison transmission service outlet to diagnose and repair the problem causing the codes. Allison, 2000 series transmission service repair manual.
This exam may contain some accepted practice type questions not found in the reference material nfpa 1911, standard for the inspection, maintenance, testing, and retirement of inservice automotive fire apparatus national fire protection association, quincy, ma, 800 3443555 or. Check for dtcs by using allison doc for pcservice tool. Allison transmission pdf service manuals allison transmission fault codes pdf manuals title file size download link allison 30004000 series troubleshooting manual. Unknown allison transmission power train recall 02e018000. Allison 3000 4000 series troubleshooting manual 4th gen download allison 3000 4000 series troubleshooting manual 4th generation model type.
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As the vehicle slows down, the transmission will downshift to the correct range automatically. This is the official full workshop service repair manual for allison md 3060md 3066md 3560pr transmission wtec ii controls. My transmission seems to overheat in 1st and 2nd gear only. Instant download allison transmissions ts3989en engine repair manual. This publication is revised periodically to include improvements, new models, special tools, and procedures. Allison transmission heavy duty truck diagnostic software. Allison transmission 30004000 series fault code list.
Allison oem manuals are a great tool to assist you in both troubleshooting. Check with your allison transmission service outlet for the currently applicable publication. Operators manual and 2000 product families international models om4118en c m y cm my cy cmy k om4118en f. This manual content all service, repair, maintenance, troubleshooting procedures for jcb transmissions engine. Am check for j1939 does not failure, can12 resistant as 120 ohm, batt. Allison 2000 series 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. Connections to the cooling circuit are located at the front or rear of the transmission to facilitate installation of remote cooler lines.
Designed for light commercial vehicles in both onhighway and public transport applications, allison transmissions and 2000 series are built for reliable, productive and fuel efficient operation. It serves to prevent pressure buildup and must be kept clean and the passage open. Allison 3000 4000 series troubleshooting manual 4th gen. Indicates when a snapshot of transmission data has been stored in the tcm. Solenoid low side circuit, open driver, or wire shorted to. Western states converters and transmissions troubleshooting. For some problems, diagnostic codes may be registered without the tcm activating the check trans light. If all points check, call western states converters and transmissions. Service manual sm4006en, mechanics tips mt4007en, and parts catalog pc3062en may be used in conjunction with this manual. The transmission will initially attain 1st range and, as vehicle speed increases, the transmission will upshift to 2nd range, 3rd range, and 4th range automatically. Allison md 3060md 3066md 3560pr transmission wtec ii. Allison transmission is the worlds largest manufacturer of fully automatic commercialduty transmissions, and is a leader in hybridpropulsion systems.
Review wiring and make proper connection for pto series installed pto load applied prior to turbine shaft achieving lockup speed. We ship all our allison transmission part orders ups to anywhere in the world. This manual provides troubleshooting information for allison transmission md 3560pr. T ypical allison 4 th generation my 09 prognostics controls shift selectors w ith select and monit or digital displays and. Allison transmission 30004000 series fault code list allison transmission pdf service manuals automatic transmissions allison 3000 and 4000 series with electronic control gen4. Driveline 1 driveline test coast 2 power train test road speed 3 engine test rpm b.
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It serves to prevent pressure buildup and must be kept clean and the. If you have must to downloading allison transmission troubleshooting manual pdf, then you have come on to right site. The information presented will help the mechanic to remove, install, and maintain the transmission in a manner that assures satisfactory operation and long service life. Allison problems i have an older mh with a 300cummins and a 4 speed allison transmission. Allison transmission troubleshooting help, allison. All transmission parts can be shipped the same day in most cases. Manually clearing codes and active indicators from the code list. Shop said it was 4th gear failure and needed to be rebuild. Find an allison authorized service facility near you. The transmissions described in this manual include. Allison transmission recall read about transmission.
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